{"id":18093,"date":"2025-08-25T09:51:24","date_gmt":"2025-08-25T07:51:24","guid":{"rendered":"https:\/\/iwgplating.com\/?page_id=18093"},"modified":"2026-03-19T10:10:38","modified_gmt":"2026-03-19T09:10:38","slug":"electroplating-service","status":"publish","type":"page","link":"https:\/\/iwgplating.com\/en\/electroplating-service\/","title":{"rendered":"IWG Plating Service"},"content":{"rendered":"\n
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Plating Service at IWG<\/h1>\n\n\n\n

Our Plating Shop: efficiency and quality in series production<\/h2>\n\n\n\n

Whether you need millions of components per year or ongoing series production, we coat your parts economically, precisely and consistently to a high standard. Our automated processes guarantee short lead times, maximum reproducibility and reliable quality \u2013 from the first part to the last.
Series production at its best \u2013 stable, scalable, suitable for industrial use.<\/strong><\/p>\n\n\n\n

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As part of our fully automated plating shop, we offer<\/h3>\n\n\n\n
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40 process baths with chemicals developed exclusively in our laboratories<\/p>\n<\/div>\n\n\n\n

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3 plating lines, with a total length of 150 meters<\/p>\n<\/div>\n\n\n\n

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Fabric window size of 1150 mm x 770 mm (45,3 x 30,3 inch)<\/p>\n<\/div>\n\n\n\n

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1650 m\u00b2 of production area.<\/p>\n<\/div>\n<\/div>\n<\/div><\/div>\n\n\n\n

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Our Plating Services at a Glance<\/h3>\n\n\n\n
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40 Process Baths<\/h3>\n\n\n\n

We plan and optimize your baths according to your individual needs and guarantee optimal plating even for complicated geometrical shapes.<\/p>\n<\/div><\/a><\/div>\n<\/div><\/div>\n\n\n\n

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Precious Metal Recovery<\/h3>\n\n\n\n

We recover precious metals and return them to the baths. The sustainable use of resources is a matter of course for us and besides saves your money.<\/p>\n<\/div><\/a><\/div>\n<\/div><\/div>\n\n\n\n

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Traceable Processes<\/h3>\n\n\n\n

Every process step is fully documented and traceable ensuring 100% quality assurance.<\/p>\n<\/div><\/a><\/div>\n<\/div><\/div>\n<\/div><\/div>

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IWG SeqFlow<\/span>

The plating processes<\/h2><\/div>
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Our coating processes are precisely tailored to suit different materials and requirements \u2013 from reliable corrosion protection and electrical conductivity to decorative finishing. With precise procedures, modern technology, and many years of experience, we find the right solution for every application.<\/p>\n\n\n\n

Not sure which process is suitable for your product? Get in touch \u2013 we\u2019ll be happy to advise you!<\/p>\n\n\n\n

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\"Haftfestigkeit<\/figure>\n\n\n\n

Arega\u00ae<\/strong> SeqFlow
Silver Process<\/h3>\n<\/div><\/a><\/div>\n\n\n\n
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Nidega\u00ae<\/strong> chem SeqFlow
Chemical Nickel Process<\/h3>\n<\/div><\/a><\/div>\n\n\n\n
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Ruthega\u00ae<\/strong> SeqFlow
Ruthenium Process<\/h3>\n<\/div><\/a><\/div>\n\n\n\n
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Crodega\u00ae<\/strong> SeqFlow
Chrom 3+ Process<\/h3>\n<\/div><\/a><\/div>\n<\/div><\/div>\n\n\n\n
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Process characteristics at a glance <\/h3>\n\n\n\n
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Process<\/th>Arega\u00ae SeqFlow
Silver<\/th>		Ruthega\u00ae<\/strong> SeqFlow
Ruthenium<\/th>		Nidega\u00ae<\/strong>chem mid P
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Chemical Nickel<\/th>		Nidega\u00ae<\/strong>chem high P
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Chemical Nickel<\/th>		Crodega\u00ae<\/strong> SeqFlow –
Chrome 3+<\/th><\/tr><\/thead>
Base material<\/strong><\/td>Copper\/Brass
Pre-Nickel for Steel\/Aluminium<\/td>		Aluminium
Brass
Iron\/Stainless steel<\/td>		luminium
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Iron\/Stainless steel<\/td>		luminium
Brass
Iron\/Stainless steel<\/td>		luminium
Brass
Iron\/Stainless steel<\/td><\/tr>
Layer sequence<\/strong><\/td>Ag<\/td>Ni high P\/Pd\/Ru<\/td>Ni mid P<\/td>Ni high P<\/td>Cu\/Ni\/Ni mid P\/Cr<\/td><\/tr>
Final-Layer thickness<\/strong><\/td>1 to 50 \u00b5m<\/td>0,1 to 1 \u00b5m<\/td>4 to 50 \u00b5m<\/td>4 to 50 \u00b5m<\/td>0,1 to 0,5 \u00b5m<\/td><\/tr>
Hardness<\/strong><\/td>120 HV<\/td>–<\/td>550 HV<\/td>500 HV<\/td>–<\/td><\/tr>
Colour<\/strong><\/td>brilliant white<\/td>anthracite<\/td>grey<\/td>grey<\/td>bluish-white glossy<\/td><\/tr>
Field of application<\/strong><\/td>Connectors for the electrical and electronics industry,
cutlery, jewellery<\/td>		Connectors, Printing industry
(ideal as a replacement for Cr VI)<\/td>		Medical technology, measurement technology, complex geometries<\/td>Medical technology, measurement technology, complex geometries<\/td>Automotive industry, connectors,
writing instruments, bathroom fittings<\/td><\/tr>
Special features<\/strong><\/td>Chemical resistant, very good polishability, adhesive strength<\/td>Abrasion resistant, corrosion resistant<\/td>Excellent corrosion protection, Abrasion resistance<\/td>Excellent corrosion protection, Abrasion resistance<\/td>Reach compliant, chromium VI free and therefore environmentally friendly<\/td><\/tr>
magnetic<\/strong><\/td>no<\/td>depending on intermediate layer<\/td>yes<\/td>no<\/td>depending on intermediate layer<\/td><\/tr>
Applicable standards<\/strong><\/td>\u00d6NORM EN ISO 4521:2009 02 01<\/td>–<\/td>\u00d6NORM EN ISO 4527: 2003 09 01<\/td>\u00d6NORM EN ISO 4527: 2003 09 01<\/td>–<\/td><\/tr>
Posttreatment options<\/strong><\/td>Passivation with Arega\u00ae<\/strong> protect<\/td>–<\/td>–<\/td>–<\/td>–<\/td><\/tr><\/tbody>
<\/td>More<\/a><\/strong><\/td>More<\/a><\/strong><\/td>More<\/a><\/strong><\/td>More<\/a><\/strong><\/td>More<\/a><\/strong><\/td><\/tr><\/tfoot><\/table><\/figure>\n<\/div><\/div>\n\n\n\n
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Our process baths used in our SeqFlow processes<\/h2>\n\n\n\n

We know our baths inside<\/strong> out<\/strong> because we use chemicals developed exclusively in our laboratories. These chemicals are analyzed and optimized continuously in our cutting-edge analysis park.<\/p>\n\n\n\n

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Preatreatments:<\/h3>\n\n\n\n

Professional pre-treatment is the basis for electroplating. Through targeted cleaning, degreasing and pickling, we ensure uniform layers, excellent adhesion and long-term corrosion protection.<\/p>\n\n\n\n

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Various Pickles<\/p>\n<\/div>\n\n\n\n

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Zincatepickle \u2013 for Aluminium<\/p>\n<\/div>\n\n\n\n

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Ultrasonic Cleaner<\/a><\/p>\n<\/div>\n\n\n\n

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Degreasing<\/a><\/p>\n<\/div>\n\n\n\n

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Acid Dip<\/p>\n<\/div>\n\n\n\n

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Electropolishing<\/p>\n<\/div>\n<\/div>\n\n\n\n

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Pretreatment Products<\/a><\/div>\n<\/div>\n<\/div>\n\n\n
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Non-precious metals & chemical nickel<\/h3>\n\n\n\n
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Nickel Strike<\/p>\n<\/div>\n\n\n\n

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Bright-Nickel<\/a><\/p>\n<\/div>\n\n\n\n

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Matt-Nickel (\u201evelvet Nickel\u201c)<\/p>\n<\/div>\n\n\n\n

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Nickel sulfamate<\/p>\n<\/div>\n<\/div>\n\n\n\n

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Galvanic Nickel Electrolytes<\/a><\/div>\n<\/div>\n<\/div><\/div>\n\n\n\n
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Pre-Nickel<\/p>\n<\/div>\n\n\n\n

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Chemical Nickel high Phos<\/a><\/p>\n<\/div>\n\n\n\n

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Chemical Nickel mid Phos<\/p>\n<\/div>\n\n\n\n

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Chemical Nickel low Phos black<\/p>\n<\/div>\n<\/div>\n\n\n\n

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Chemical Nickel Products<\/a><\/div>\n<\/div>\n<\/div><\/div>\n\n\n\n
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Tin-Nickel-Alloys<\/a><\/p>\n<\/div>\n\n\n\n

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Tin-Nickel black<\/p>\n<\/div>\n<\/div>\n\n\n\n

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Tin-Nickel Alloys<\/a><\/div>\n<\/div>\n<\/div><\/div>\n\n\n\n
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Chrome 3+<\/a><\/p>\n<\/div>\n<\/div>\n\n\n\n

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Chrome 3+ Products<\/a><\/div>\n<\/div>\n<\/div><\/div>\n\n\n\n
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Copper<\/a><\/p>\n<\/div>\n\n\n\n

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Copper-acid for thick layers, levelling and gloss<\/p>\n<\/div>\n\n\n\n

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Copper and Bronze Electrolytes<\/a><\/div>\n<\/div>\n<\/div><\/div>\n<\/div>\n\n\n\n
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Precious-Metal Process Baths:<\/h3>\n\n\n\n
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<\/a>Silver<\/a><\/p>\n<\/div>\n<\/div>\n\n\n\n

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Silver Products<\/a><\/div>\n<\/div>\n<\/div><\/div>\n\n\n\n
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Ros\u00e9 Gold<\/a><\/p>\n<\/div>\n\n\n\n

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Gold Strike<\/p>\n<\/div>\n\n\n\n

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<\/a>Various Gold Baths<\/a><\/p>\n<\/div>\n<\/div>\n\n\n\n

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Gold Electrolytes<\/a><\/div>\n<\/div>\n<\/div><\/div>\n\n\n\n
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<\/a>Ruthenium natural & black<\/a><\/p>\n<\/div>\n\n\n\n

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Rhodium<\/a><\/p>\n<\/div>\n\n\n\n

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<\/a>Rhodium, Ruthenium, Platinum Alloys<\/a><\/p>\n<\/div>\n\n\n\n

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Palladium Flash<\/a><\/p>\n<\/div>\n\n\n\n

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Palladium<\/a><\/p>\n<\/div>\n\n\n\n

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Palladium Nickel<\/a><\/p>\n<\/div>\n<\/div>\n\n\n\n

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Platinum Group Metals<\/a><\/div>\n<\/div>\n<\/div><\/div>\n<\/div>\n\n\n\n
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Posttreatments<\/h3>\n\n\n\n
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Rinsing<\/p>\n<\/div>\n\n\n\n

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Drying<\/p>\n<\/div>\n\n\n\n

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Various passivations for corrosion protection<\/a><\/p>\n<\/div>\n\n\n\n

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Passivations for Chrome 3+<\/p>\n<\/div>\n\n\n\n

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Passivations for Aluminium – containing Chrome 3+ <\/p>\n<\/div>\n<\/div>\n\n\n\n

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Posttreatment Products<\/a><\/div>\n<\/div>\n<\/div>\n\n\n\n
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Surface variants in our plating shop<\/span>

When more than just function counts: Surface variants of plated parts<\/h2><\/div>
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Give your plated components that special something \u2013 through sandblasting, brushing or with our special velour nickel base Nidega\u00ae pure Velvet. These processes ensure an even, high-quality surface and specifically change the appearance of your parts. Ideal for visible components, design applications or wherever appearance plays a decisive role in addition to technical function.<\/p>\n\n\n\n

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Discover more<\/a><\/div>\n<\/div>\n<\/div>\n\n\n\n
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IWG Quality Control<\/span>

Our goal is the perfect surface.<\/h2><\/div>
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At IWG, quality does not begin with the coating process, but long before that. Every raw part delivered undergoes a careful visual inspection under optimal lighting conditions \u2013 in our specially designed, light-flooded assembly area. We then analyse the base material in our in-house laboratory using X-ray fluorescence to determine the ideal process sequence. Only then does it go onto the racks \u2013 and into the bath for high-quality finishing.<\/p>\n\n\n\n

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IWG PRECIOUS METAL RECOVERY<\/span>

Recover valuable resources –
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Cost-Efficient for Our Customers.<\/strong><\/p>\n\n\n\n

We know that raw materials are scarce and valuable. Therefore, recovering precious metals is a key focus for our plating services. Precious metals are recovered from rinse water via an electrolysis process and put back into our baths to be recycled. This saves both natural resources and \u2014 most importantly \u2014 your money!<\/p>\n\n\n\n

We monitor all processes in our in-house laboratory and analyse our rinse water. Any discrepancies can be identified immediately. Not only do we offer you the equipment and analysis services you need but we can support you with our know-how for all plating issues.<\/p>\n\n\n\n

The recovery of precious metals is one of our core competences. Find out more about our recycling services for your own baths here.<\/strong><\/p>\n\n\n\n

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TESTING AT IWG<\/span>

Our Experimental Plating
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Our experimental plating service help us prepare newly developed baths with a volume of up to 120 liters for simulations under real test conditions. We can also offer small-scale series sampling and production for parts used in jewelry and technical equipment.<\/p>\n<\/div>\n\n\n\n

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IWG GALVANO COMPETENCE CENTER<\/span>

Galvano Full-Service \u2013
Bringing Everything Together.<\/h2><\/div>
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We have combined our three service fields Chemicals, Lab Solutions and Plating Service into the GALVANO COMPETENCE CENTER to offer you a complete electroplating spectrum.<\/p>\n\n\n\n

Your advantage with IWG as a full-service provider:<\/strong> we use the chemicals developed in our laboratories in our fully automated production plant. As a result, the baths can be adapted to your individual needs and optimized continuously. All core processes are automated and can be tracked continually. We can meet almost all customer demands and have a suitable process for you \u2014 whether for chemical nickel plating of aluminum parts, precious metals, such as silver and palladium, or alloys with rhodium in rack and barrel plating.<\/p>\n\n\n\n

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Our Galvano Competence Center at a Glance<\/h3>\n\n\n\n
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IWG Chemicals<\/h3>\n\n\n

Our range includes more than 3,000 precious metal and non-precious metal electrolytes developed in our laboratories, as well as accessories.<\/p>\n\n<\/div><\/a><\/div>\n<\/div><\/div>\n\n\n\n

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IWG Lab Solutions<\/h3>\n\n\n

We analyze your baths and examine the parts produced at our ultra-modern, state-of-the-art analysis park.<\/p>\n\n<\/div><\/a><\/div>\n<\/div><\/div>\n\n\n\n

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IWG Plating Service<\/h3>\n\n\n

Our fully automated plating service unit offers more than 40 process baths. Newly developed baths are tested in our experimental plating unit, simulating real conditions.<\/p>\n\n<\/div><\/a><\/div>\n<\/div><\/div>\n<\/div><\/div>

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Chemistry with responsibility<\/span>

Sustainable chemical management<\/h2><\/div>
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Sustainable chemicals management is not just value added and economical \u2014 it is also resource and environmentally friendly.
We have committed ourselves to using our resources more efficiently \u2014 i.e., recycling and reusing and keeping waste to a minimum, so that long-lasting, high-quality substances are not released into the environment.<\/p>\n<\/div><\/div>\n\n\n\n

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PV-Plants
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Not only do we use energy efficiently and effectively, but we also generate most of our power ourselves. Our photovoltaic system generates up to 240 kW of electricity, turning our plant into a genuine Green Building<\/p>\n\n\n\n

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Building and Bath Heating
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Both our main building and our baths are heated using air-water heat pumps.
The air-water heat pumps generate heat for one water cycle of bath heating using heating coils. This saves electrical energy and reduces the fire hazards encountered when using dry-running, plastic baths.<\/p>\n\n\n\n

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Water Cycle \u2013 Wastewater<\/h3>\n\n\n\n

We found we needed to build a wastewater treatment facility for both ecological and economic reasons. Precious metals are recovered as purely as technically possible and put into our recycling process. The wastewater is treated once the precious metals have been separated from the baths and rinse water. The method used and capacity level depends on the baths involved. Given the varying composition of the baths and varying natures of the hazardous substances in them, there are different substance flows requiring a range of different treatments. The catch basins below the precious metal baths are also not emptied into the wastewater system but are sealed tight with a ball valve. The catch basins can take the entire content of a bath.<\/p>\n\n\n\n

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Close Loop Plant Acidic and Alkaline
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The different rinse waters are separated into acids and alkalines and kept in individual water cycles where they are permanently cleaned using ion exchangers and carbon filters. Should there be operational problems in these close loop systems during the cleaning process, we can conduct additional separations of the rinse water using separate ion exchangers and carbon filters. The regeneration of the loop plant generates eluates, which are fed into a vacuum evaporator. Wastewater from processes, baths containing used non-precious metals and baths stripped of precious metals are separated into acidic, acidic fluoric, alkaline, and alkaline cyanide wastewater, depending on their composition. Alkaline wastewater containing cyanide is detoxed using oxidation before treated further.
Alkaline and acidic wastewater is mixed to set its pH-level and can be precipitated with caustic soda\/sulfuric acid and flocculants, as necessary. The sludge is separated using an automated filter press. Then, the processed wastewater is concentrated in a vacuum evaporator. The filter sludge and evaporation concentrate are disposed of professionally. The remaining distillate is put back into the closed loop plant, so that there is no unnecessary water wastage. Water only leaves the plating process as evaporator concentrate.<\/p>\n\n\n\n

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Wastewater-Free Production
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Water is one of the most valuable resources on our planet. We are driven by our commitment to protect these resources and make them economically sustainable. This is why we strive to operate using wastewater-free plating processes, which allow us to retain all the water in processing cycles thanks to our state-of-the-art treatment methods.<\/p>\n\n\n\n

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Exhaust Air System
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Aerosols \u2014 acidic and alkaline \u2014 are extracted using two exhaust air pipes. Any rinse water in the exhaust air is fed into the wastewater system. The electrolysis current is disconnected by our plant\u2019s software control, should the exhaust air system fail.<\/p>\n\n\n\n

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Interested in our Plating Service?<\/h2>\n\n\n\n

Please give us a call or send us a message. Would you like to get to know our products? Order free product samples according to your requirements via the p<\/a>roductfinder<\/a>.<\/p>\n\n\n\n

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+43 (0) 2287 71073<\/a><\/div>\n<\/div>\n\n\n\n
Send message<\/span><\/div><\/div>
Order sample platelets via Productfinder<\/span><\/a><\/div><\/div>\n\n\n\n